Heres how we strip nickel:
1. Mix up your electrolyte, 3 parts acid, one part water.
2. Use some older plates (we used 8x8 anode plates from caswell, from our older smaller ano tank) if you dont want to have to wash and lightly sand the plates after each nickel strip.
3. Hang your plates as you would for an anodizing tank, suspend the part to be stripped in solution via your chosen method of suspension. Hot lead to the part, ground to the plates.
4. I choose NOT to use my rectifier for stripping nickel, so I can leave the nickel stripping setup ready to use. I use a car battery charger, 1 minute on, 2 minutes off (duty cycle, etc, etc). When the part draws no current, or very little current, its had its nickel removed. A rainbowish residue will sometimes remain on the part after this process. I have found the Caswell stripper to remove this residue without a problem.
This process is incredibly rapid, and if you leave the part in the acid solution overlong, you may experience pitting. This process has worked well numerous times for us, but if you burn down your house or set your cat on fire, I want no part of the liability.
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