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Old 02-16-2007, 08:11 PM
Tng21 Tng21 is offline
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Location: Dereham, norfolk, UK
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Default Re: What is the best way to remove cast marks from cast aluminum?

ive been buying all sorts of tools lately to find the best things to use. Im currently doing an inlet manifold too. Ive blasted the inlet with a 120 grit aliminium oxide grit first to clean it down. I then bought a sanding kit like this



ive sanded it down to the best i can with the pads but they cant get in everywhere but have taken out the roughest surfaces.

Then ive gone into greaseless on felt bobs with a dremel. Like said above its the longest process, you load it onto the felt bobs, then have to let it dry hard ( quicker with hairdryer ) then sand away, when the greaseless has worn off the felt bob ( which it will do fairly quickly ) then just reload your felt bob and carry on. Ive bought a range of felt bob sizes and can get into most places on my inlet now so its just a case of getting on with it.
here's what the greaseless looks like



Hope this helps
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