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Yeh I've been round a few of the forums (I noticed you on a few also Tim) and as you say it's a well guarded subject. I would say that's it's only a matter of time before the penny drops though and someone cashes in on the fact so many people want to know how to do it! Maybe a book. If there was some ancillary equipment required maybe caswell could post the info and cash in - but do they know how to do it is the question........
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Fades are no big secret - just common sense.
You need to consider exactly what you are trying to do, then experiment with dying times. How long does it take the dye to reach the maximum color required? How long does it take to dye to the minimum color required? How far down the part do you want the fade to run? So, lets say the part to be fade dyed is 10" long Say it takes 100 seconds to reach maximum color Therefore the part should be removed from the dye at the rate of 1" per 10 seconds. So, by plunging in the part DARKEST END FIRST, then slowly removing it, you'll achieve your fade quite easily. You could hang the part on a string at reel it up 1" every 10 seconds Or get a slow motor with a thin shaft and wrap the string around the shaft. You'd need to dabble with shaft diameters and motor speeds if you wanted to mass produce Free 25 amp rectifier to the first person who produces a complete working setup, duly documented with text and photos.
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I had thought that because the dye takes to the anodisied surface at slower rate as the dying progresses that you would need to compensate with the speed you take the part out. I assumed that this way of doing it would be a bit crude - but I guess with experimentation it would come good.
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