Plating Powder Coating Buffing Anodizing - Caswell Inc. Metal Finishing Forum  

Go Back   Plating Powder Coating Buffing Anodizing - Caswell Inc. Metal Finishing Forum > Metal Polishing Questions

Notices

Metal Polishing Questions Discussion Board For metal polishing questions.

Reply
 
Thread Tools Display Modes
  #1 (permalink)  
Old 02-26-2006, 01:12 PM
mikekozura's Avatar
Amateur Metal Finisher
 
Join Date: Jan 2005
Location: Monessen PA USA
Posts: 192
mikekozura is on a distinguished road
Default Electric die grinder

I was thinking of getting a electric die grinder for my polishing. I'm just doing stuff on my boys race quad. I already burned up a old 3/8 Craftsman drill now I'm using my 3/8 Milwaukee drill. But I been reading all this SFPM stuff. The RPM on the grinder I'm looking at is 25000 is that to high. I have a little kit but it only had soft wheels. I was going to get the grinder. And then the arbor and four inch wheel kit from Caswell.

http://www.caswellplating.com/buffs/arbor.htm

I want to do this bumper again and get it a little nicer before I clear powder coat it.
Attached Thumbnails
electric-die-grinder-resize-picture-004.jpg  electric-die-grinder-resize-picture-005.jpg  
Reply With Quote
  #2 (permalink)  
Old 02-26-2006, 02:41 PM
Amateur Metal Finisher
 
Join Date: Sep 2003
Location: Texas, USA
Posts: 75
easleysp will become famous soon enough
Send a message via AIM to easleysp
Default Re: Electric die grinder

I would have to say 25,000 RPM is quite a bit too much. It might get nasty if you caught a corner. A pnuematic die grinder would be a better choice, that is if you have compressed air. If you have a bench grinder caswell sells arbor extensions to give you more room to work with. Flexible shafts are another option if you're dealing mainly with small parts. I have a 1/4" drill that works pretty good, but I don't use it that often. At $150+ it's not something you want to take a chance on letting the smoke out. Hope this helps. Good luck.

Steve
Reply With Quote
  #3 (permalink)  
Old 02-26-2006, 03:50 PM
Metal Finishing Guru
 
Join Date: Aug 2004
Posts: 670
mpierich is a glorious beacon of lightmpierich is a glorious beacon of lightmpierich is a glorious beacon of lightmpierich is a glorious beacon of lightmpierich is a glorious beacon of lightmpierich is a glorious beacon of light
Default Re: Electric die grinder

You can only use the die grinder with small tools like cartridge rolls and felt bobs, unless it's variable speed - and if you slow it down it won't have the torque for 4" wheels.

Air die grinders run too fast as well, although you can vary the speed a bit with an artful trigger finger - but the above would still apply.

Flex shafts are great, but do not get the skinny Harbor Freight one - it'll twist up on you and last a few hours at most. My commercial-duty shaft is over an inch in diameter and runs in bearings.

When I'm not using the shaft for 4"+ wheels, I use an air-operated drill (don't bother with electric drills unless they're commercial-duty...they'll burn out right quick). It's got plenty of torque, the correct speed, and cost about $30.
Reply With Quote
  #4 (permalink)  
Old 02-26-2006, 04:32 PM
pickleboy's Avatar
Metal Finishing Guru
 
Join Date: Feb 2005
Location: belleville michigan
Posts: 635
pickleboy is just really nicepickleboy is just really nicepickleboy is just really nicepickleboy is just really nice
Default Re: Electric die grinder

this setup might be just what you need:
http://www.caswellplating.com/buffs/grinderadapter.html
this adapter coupled to a electric buffer like this
http://www.dewalt.com/us/products/to...?productID=174
this setup with 8" or 10" wheels will get you in the 6000-7000sfpm range. it should have a good amount of torque, being rated at 8.0 amps and 1400 watts, to get the job done. also with this setup you can use all standard wheels and greaseless or standard compounds. i use something like this most all the time but with smaller wheels and faster speed. as mentioned though be careful of the wheel grabbing and also if you go this route be sure to cover the adapter with duct tape to keep from dinging the work if it does grab.
__________________
when in doubt polish it out/ why replace it when you can refinish it
G2 Polishing and Powdercoating
Reply With Quote
  #5 (permalink)  
Old 02-26-2006, 06:43 PM
mikekozura's Avatar
Amateur Metal Finisher
 
Join Date: Jan 2005
Location: Monessen PA USA
Posts: 192
mikekozura is on a distinguished road
Default Re: Electric die grinder

What do you think about this and its only 40 bucks. Correct me if I'm wrong it should be 4" wheel = 6280 SFPM and 6" wheel = 9420 SFPM.


http://www.caswellplating.com/buffs/grinderadapter.html

Edited for forum violation

Last edited by jimcarry; 02-27-2006 at 07:25 AM.
Reply With Quote
  #6 (permalink)  
Old 02-26-2006, 08:04 PM
pickleboy's Avatar
Metal Finishing Guru
 
Join Date: Feb 2005
Location: belleville michigan
Posts: 635
pickleboy is just really nicepickleboy is just really nicepickleboy is just really nicepickleboy is just really nice
Default Re: Electric die grinder

speeds will be 6000 and 9000 sfpm for those wheels. it should work i just dont know of the torque it can produce. for 40 bucks it is woth a try. i would again say be careful of the wheel grabbing. other than that good luck bro.
__________________
when in doubt polish it out/ why replace it when you can refinish it
G2 Polishing and Powdercoating
Reply With Quote
  #7 (permalink)  
Old 02-26-2006, 10:28 PM
mikekozura's Avatar
Amateur Metal Finisher
 
Join Date: Jan 2005
Location: Monessen PA USA
Posts: 192
mikekozura is on a distinguished road
Default Re: Electric die grinder

H@ll for as much as I'm going to use it I think I'm going to go with this one. And the adapter and 6" wheels from Caswell. And h@ll it's only 25 bucks. Thanks for the good luck bro. I have some sticks of compound. This should be better than using my all cotton wheels with my drill. What do ya think?

http://www.caswellplating.com/buffs/grinderadapter.html
http://www.caswellplating.com/buffs/sisal.htm
http://www.caswellplating.com/buffs/sscw.htm
http://www.caswellplating.com/buffs/loose.htm

Last edited by jimcarry; 02-27-2006 at 07:25 AM.
Reply With Quote
  #8 (permalink)  
Old 02-26-2006, 11:58 PM
pickleboy's Avatar
Metal Finishing Guru
 
Join Date: Feb 2005
Location: belleville michigan
Posts: 635
pickleboy is just really nicepickleboy is just really nicepickleboy is just really nicepickleboy is just really nice
Default Re: Electric die grinder

stick with 8 or 10" wheels to keep the surface speed up to where it should be and it should do fine.
__________________
when in doubt polish it out/ why replace it when you can refinish it
G2 Polishing and Powdercoating
Reply With Quote
  #9 (permalink)  
Old 03-05-2006, 07:20 AM
mikekozura's Avatar
Amateur Metal Finisher
 
Join Date: Jan 2005
Location: Monessen PA USA
Posts: 192
mikekozura is on a distinguished road
Default Re: Electric die grinder

OK, I bought a grinder/buffing machine it's a 3/4 hp 3600rpm with a 3/4 arbor. It worked out good I needed both, one sides a grinder and the other side has the extended shaft. I can't say where it came from last time I posed a link to there site Jim removed it (sorry Jim didn't know). Any way I was going to order good 8 x 7/8 wheels from caswell. ( 8 = 7536 sfpm ). What do you think ??

The two day sidewalk sale at the blank blank store is hard on a mans wallet. My wife gave them a pic of me to post in the store if I show up they have to kick me out. LOL I need a big nose and glasses

Thanks for all the help. I'll try not to hurt my self or the part with a machine.
Reply With Quote
  #10 (permalink)  
Old 03-05-2006, 11:23 AM
pickleboy's Avatar
Metal Finishing Guru
 
Join Date: Feb 2005
Location: belleville michigan
Posts: 635
pickleboy is just really nicepickleboy is just really nicepickleboy is just really nicepickleboy is just really nice
Default Re: Electric die grinder

that should be fine the wheels you mentioned will give you about 7200 sfpm and that is on the top side of speed for starting out. as you get more experience with the machine you may be able to move to 10" wheels but if you do be extra cafeful. i rum faster than the recommended buffing speed in the caswell manual but i have gotten a feel for my machine and feel i get a good finish faster with oversize wheels. keep in mind though i have been at this for over a year working at it for about 2-4 hrs a day 6 days a week.
__________________
when in doubt polish it out/ why replace it when you can refinish it
G2 Polishing and Powdercoating
Reply With Quote
Reply

Bookmarks


Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 
Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are Off
Pingbacks are Off
Refbacks are Off

Similar Threads
Thread Thread Starter Forum Replies Last Post
advice on oven propane or electric RCC Powder Coating Questions 13 11-26-2006 09:57 PM
Pics of Electric Oven Construction viper56 Powder Coating Questions 19 02-12-2006 07:37 PM
die grinder...right angle or straight turbohardtop Metal Polishing Questions 4 08-25-2005 09:44 AM
Electric die grinder easleysp Metal Polishing Questions 13 07-21-2005 02:15 PM
Modding a bench grinder, would this work? berad001 Metal Polishing Questions 2 01-06-2004 07:45 PM


All times are GMT -4. The time now is 04:55 PM.


Powered by vBulletin® Version 3.7.2
Copyright ©2000 - 2008, Jelsoft Enterprises Ltd.
Search Engine Friendly URLs by vBSEO 3.2.0 RC4
Copyright © Caswell Inc.