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I'm building a 4x4x6 and I have around $1800.00 in mine so far but that's everything. I used metal studs, 20 guage for everything except the top and bottom inside, mineral wool insulation, controller from ken. I don't think you can build it under $1000, UNLESS you have some metal lying around or some donated to you. Just the 20 ga sheet metal was $700.00 at $45.00 for 4x10 sheets. I had the metal retailer shear it to size.
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1x1 or 2x2 Studs: 0..........0..........0..........0..........0..... .....0 Insulation, 4": ==================================== 1x1 or 2x2 Studs" 0.....0..........0..........0..........0.......... 0....0 Your actual configuration or spacing might differ but the point is, other than the top and bottom plates, there's no contact between the inner and outer walls. Even the corners could made to eliminate contact. This type of wall is often used to sound deaden a room in a house/building. The same design can help with hot spots on the outer walls. |
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I built my Oven out of 3/4" tubing, very similar to the drawing presented by CarWiz. Its amounts to a box within a box with contact at the door jam and at the back corners where the inner box is supported to the rollers. There is very little heat loss except at the door jam and the window frame. I have a full 4" of mineral wool insulation between the two boxes. The only thing about doing it this way that it requires a lot more labor. One other comment, placement of the light(s) inside of the oven is important, my thought is to put them in the front, one mounted high and one mounted low so the light is cast upon the objects in the oven and not from behind. Fred
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