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Plating Pot Metal Plating this troublesome metal can be very challenging. If you have questions, tips or tricks about plating onto pot metal (zinc diecast), this is the place to post them.

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Old 03-05-2005, 11:52 PM
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hademes
Default Zinc Die Cast

I have been working on plating Zinc Die Cast off and on for about a year and have been getting good results.This is what I have been doing. 1 Sand blast all the plating off I use Alu. Oxide I have tried chemical stripping and have no luck I use the all dry method. I have not had to drill ouy dark spots seems that the sand blast cleans it out. After sandblasting do no t touch parts with out gloves clean with Laquer thinner this will remove any grease and evaporates quickly rinse in DI water before plating. I use a Flash copper strike going into the tank hot very important . Plate for 15 min at ASF for this solution. Next I go to acid copper go in hot ASF for this solution 15 min. Next I go to nickel ASF for this solution 30 Min. Next back to aci copper ASF this solution 1 HR. Next I solder any pits/defect's with a no lead tin solder liquid flux I use soldering heavy duty soldering iron for this wet sand start with 220 next 400. The reason fot the nickel is a stop point when Iam sanding if you see nickel stop. Next Flash Copper 10 min go in Hot. Next acid copper 1 HR check for defects if more solder is needed repeat process. When you finaly plate out defect free in copper go to buff & color degrease go nickel buff &color chrome if you want it. This has been working for me I hope this helps out.
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Old 03-22-2005, 07:20 PM
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dawghowseproductions
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have you tried going from 1 hr flash copper to 20 strike in nickel then to acid copper i had a guy tell me that it will seal the flash copper better and stop any desolving of the part that might occur in acid copper {1.2 ph to 3.5 ph } we are working on the same stuff right now with mixed results. 605 929 1150 if you have any more ideas. wolud be a good time to inquire as for now im in louisanna working with a plater for the week to try and get the pot metal problem figured out.. thanks for the info . clydes
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Old 04-25-2005, 09:46 PM
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dadkar2 is on a distinguished road
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I love the nickel as a stop point indicator. I'll have to give that a try.

Ken
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