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Plating Pot Metal Plating this troublesome metal can be very challenging. If you have questions, tips or tricks about plating onto pot metal (zinc diecast), this is the place to post them.

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Old 08-16-2007, 08:48 PM
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Default Re: Nickel Plating Problems After Flash Copper

Nope, straight to the next plating stage after activation. always activate and rinse as last step before going to plating

Cheers
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Old 08-17-2007, 09:23 AM
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Default Re: Nickel Plating Problems After Flash Copper

Hey Mark,

Okay, one last rundown before I dive in here......

Sandblast, degrease, fill pits (where necessary). Sand, degrease, activate, rinse and flash copper. Sand, degrease, activate, rinse then into nickel bath.
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Old 08-17-2007, 10:43 AM
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Default Re: Nickel Plating Problems After Flash Copper

Oh, and activation solution is 10% muriatic acid and distilled water.
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Old 08-18-2007, 05:47 AM
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Default Re: Nickel Plating Problems After Flash Copper

hey Steve,

pretty much it. however don't activate in Muriatic if you have any bare pot metal, it will eat the zinc away in the pot metal. I find a 10% sulfuric works well for activating zinc/pot metal.

hope it works out ok

cheers
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Old 08-18-2007, 09:16 AM
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Default Re: Nickel Plating Problems After Flash Copper

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Originally Posted by KCV6 View Post
hey Steve,

pretty much it. however don't activate in Muriatic if you have any bare pot metal, it will eat the zinc away in the pot metal. I find a 10% sulfuric works well for activating zinc/pot metal.

hope it works out ok

cheers
Okay so I followed all the steps except I used muriatic acid to activate. There was some bubbling but very little and in an inconspicuous place on the part so I let it go. After 30 seconds I rinsed and went straight to the nickel bath at low amperage. I checked it after 5 minutes and noticed it was getting dark again but I left it in for about another 10 minutes......same result. Sooooooo...........I got out the 800 grit and sanded under tap water trying to remove the "charcoal-zebra" affect (for lack of a better term). It didn't work. Should I reblast the part or should I sand, flash chrome over the nickel and repeat the procedure again using sulphuric acid?
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Old 08-18-2007, 10:00 AM
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Default Re: Nickel Plating Problems After Flash Copper

What is the difference between muriatic and sulphuric acids? I know that battery acid is already diluted. Does it still need to be a 10/1 ratio?

Last edited by SLOSteve; 08-18-2007 at 10:30 AM.
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Old 08-19-2007, 10:20 PM
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Default Re: Nickel Plating Problems After Flash Copper

No, both have to be 10% acid by volume. for example...

The activator for nickel, copper and steel etc is hydrochloric. it has to be 10% hydrochloric, not 10% pool acid. most pool acid is 280g/L. Therefore to get 10% you want 100g/L so you mix 1 part pool acid with 2 parts water (clean tap water is fine for this, but if you want to be sure then use demineralised or distilled). So look on the pool acid label and in your case see how many ounces/gal or grams per litre it is to work out what mix it needs to be.

For sulphuric it is the same, it needs to be 10% sulphuric, so look at what the makeup is of the batery acid you have. It is often 420g/L so you only need to mix 60ml for every 10 litres of water. This is a bright dip for activating zinc only.

Have you checked the Ph of the nickel? Have you plated a test piece of copper pipe? This will give you a good indication of any problems with the mix.

Cheers

Mark
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