Plating Powder Coating Buffing Anodizing - Caswell Inc. Metal Finishing Forum  

Go Back   Plating Powder Coating Buffing Anodizing - Caswell Inc. Metal Finishing Forum > Electroplating Questions > Plating Pot Metal

Notices

Plating Pot Metal Plating this troublesome metal can be very challenging. If you have questions, tips or tricks about plating onto pot metal (zinc diecast), this is the place to post them.

Reply
 
Thread Tools Display Modes
  #1 (permalink)  
Old 05-11-2008, 08:51 PM
Newbie
 
Join Date: Mar 2008
Posts: 7
RVonse is on a distinguished road
Default Does anyone know what kind of plate this is?

Please look at the picture I have posted.

I have a few of these pot metal based switch covers and some are starting to get black. Was wondering what kind of plating covers the pot metal and whether it could be easily reproduced.
Attached Thumbnails
does-anyone-know-what-kind-plate-eagle-switchplate-.jpg  
Reply With Quote
  #2 (permalink)  
Old 05-11-2008, 11:56 PM
Experienced Metal Finisher
 
Join Date: Sep 2005
Location: South Texas
Posts: 296
CarWiz is an unknown quantity at this point
Default Re: Does anyone know what kind of plate this is?

It appears to be brass or bronze with antiqueing highlights. Are you sure it's "pot metal" base material?
Reply With Quote
  #3 (permalink)  
Old 05-12-2008, 08:12 AM
Newbie
 
Join Date: Mar 2008
Posts: 7
RVonse is on a distinguished road
Default Re: Does anyone know what kind of plate this is?

CarWiz thanks for your help.

I have no idea what kind of base metal it is other than the fact it appears white/grey in color and that it is definately die casted. I am thinking it is zinc die casted but I really do not know for sure. Do you have any suggestion on how I might be able to tell for sure?

Is plating brass or bronze with antiqueing highlights something I might be able to accomplish? Any suggestions on how I can come up with that process? These plates have not been manufactured since 1976 and are getting very rare to find. Like I said before, most of them I have are starting to get blackened and polish doesnt seem to bring it back.
Attached Thumbnails
does-anyone-know-what-kind-plate-eagle-switchplate-d.jpg  

Last edited by RVonse; 05-12-2008 at 08:16 AM. Reason: Here is what the backside of the plate looks like
Reply With Quote
  #4 (permalink)  
Old 05-12-2008, 12:28 PM
lcaswell's Avatar
Caswell Inc President
 
Join Date: Jan 2001
Location: Lyons NY USA
Posts: 2,318
Blog Entries: 3
lcaswell has much to be proud oflcaswell has much to be proud oflcaswell has much to be proud oflcaswell has much to be proud oflcaswell has much to be proud oflcaswell has much to be proud oflcaswell has much to be proud oflcaswell has much to be proud of
Default Re: Does anyone know what kind of plate this is?

The test for die cast is a two part process:

1. Put a magnet to it. If it sticks, it's not die cast or aluminum.
2. Have some water handy. Take a drop of battery acid and drop it on the part in an inconspicuous area. If it bubbles, it's pot metal (die cast). If it doesn't, it's aluminum. Drench with water to stop the acid attacking the metal further.

To get an antiqued look, you can replate die cast with our Flash Copper Kit, then use one of our antiquing solutions on the copper plate. You can also brass or bronze plate it, after copper plating.

See Plating Kits Chrome Plating Kits Aluminum Anodizing Kits Electroplating Kits - Caswell Inc.
__________________
--
Lance Caswell
Caswell Inc
http://www.caswellplating.com
Need Support? Visit our online support section at http://support.caswellplating.com
Have A Web Site?
Why not join our affiliate program and earn 15% of all sales. Join at http://www.caswellplating.com/affiliate.htm

Please support the moderators on our site by leaving reputation for their helpful posts. Read more here.
Reply With Quote
  #5 (permalink)  
Old 05-13-2008, 09:43 PM
Newbie
 
Join Date: Mar 2008
Posts: 7
RVonse is on a distinguished road
Default Re: Does anyone know what kind of plate this is?

Quote:
Originally Posted by lcaswell View Post
The test for die cast is a two part process:

1. Put a magnet to it. If it sticks, it's not die cast or aluminum.
2. Have some water handy. Take a drop of battery acid and drop it on the part in an inconspicuous area. If it bubbles, it's pot metal (die cast). If it doesn't, it's aluminum. Drench with water to stop the acid attacking the metal further.

To get an antiqued look, you can replate die cast with our Flash Copper Kit, then use one of our antiquing solutions on the copper plate. You can also brass or bronze plate it, after copper plating.

See Plating Kits Chrome Plating Kits Aluminum Anodizing Kits Electroplating Kits - Caswell Inc.
Thank you.

It is not magnetic but I still haven't checked for acid.

I have a further question about the antiquing solution. Will that cause all of the brass plating to darken evenly? Because it looks like the low spots where the lettering is embossed in the plate are supposed to be much blacker than the rest.
Reply With Quote
  #6 (permalink)  
Old 05-13-2008, 11:24 PM
KCV6's Avatar
Amateur Metal Finisher
 
Join Date: Apr 2007
Location: Adelaide, Australia
Posts: 205
KCV6 is on a distinguished road
Default Re: Does anyone know what kind of plate this is?

With the acid test, be aware that poorer grade cast aluminium will fiz if you put hydroclauric (pool acid) on it, however once rinsed the patch where the acid was will be silver to light grey. Pot Metal or zinc die cast will fizz harder and the spot will be dark grey to black.

Cheers

Mark
Reply With Quote
  #7 (permalink)  
Old 05-15-2008, 03:07 PM
Newbie
 
Join Date: Mar 2008
Posts: 7
RVonse is on a distinguished road
Default Re: Does anyone know what kind of plate this is?

Quote:
Originally Posted by lcaswell View Post
The test for die cast is a two part process:

1. Put a magnet to it. If it sticks, it's not die cast or aluminum.
2. Have some water handy. Take a drop of battery acid and drop it on the part in an inconspicuous area. If it bubbles, it's pot metal (die cast). If it doesn't, it's aluminum. Drench with water to stop the acid attacking the metal further.

To get an antiqued look, you can replate die cast with our Flash Copper Kit, then use one of our antiquing solutions on the copper plate. You can also brass or bronze plate it, after copper plating.

See Plating Kits Chrome Plating Kits Aluminum Anodizing Kits Electroplating Kits - Caswell Inc.
Ok after further investigation, the metal is definitely die cast zinc. It is non magnetic and it fizzes with acid turning dark grey/black. But...that is only if I scratch off the surface on the back with a screwdriver to get into the white color die cast metal. Otherwise, it appears to be a pretty good layer of brass looking plating. But somehow over the years the original antiquing has gone bad I think which has caused the plate to turn black. Now if I clean with alcohol or paint thinner nothing comes off. But if I buff real hard I get a black rag and a bright and shiny brass underneath. Not the goldish color you see in the picture but a completely different brass color that is much shinier.

So here is what I am wondering if would work:
1. Buff down to bright shiny brass
2. Then use a new antique solution on the brass?

What do you guys think? Can I forget about the flash copper since the existing brass will protect from a reation? I am also wondering if the Caswell antique solution will offer the finish I am looking for. In particular the inscribed writing needs to turn out much darker than the rest of the plate.

Thanks for your help.
Reply With Quote
Reply

Bookmarks

Tags
die cast, pot metal


Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 
Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are Off
Pingbacks are Off
Refbacks are Off

Similar Threads
Thread Thread Starter Forum Replies Last Post
What kind of sanders should I buy?.... quadracer2cool4u Metal Polishing Questions 9 02-12-2008 11:09 PM
Survey Kind of. Just wondering really hvac36 Powder Coating Questions 11 12-12-2005 09:34 AM
what kind of stove should i use csaddler Powder Coating Questions 2 01-14-2004 08:15 PM
What kind of shaft extension do I need???? polishinginc Metal Polishing Questions 1 06-29-2003 10:44 AM
What kind of plating ilikevelos Other Metal Finishing Questions 5 11-01-2002 08:40 AM


All times are GMT -4. The time now is 06:14 PM.


Powered by vBulletin® Version 3.7.2
Copyright ©2000 - 2008, Jelsoft Enterprises Ltd.
Search Engine Friendly URLs by vBSEO 3.2.0 RC4
Copyright © Caswell Inc.