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"Choosing the right application package will depend on the nature of
the task. The corona gun, tribo gun, the bell, and the disc are all tools that can meet certain requirements. No single tool is perfect for every powder application. A corona-charging gun offers more methods of adjustment for differences in part size and geometry. Air flow patterns, powder volume, velocity, and voltage level can be adjusted to accommodate different parts and powders. This gives the operator a lot of flexibility in controlling film thickness, dealing with Faraday cage and other process variables that are common in production facilities. The use of discharge voltage creates field lines and a highly ionized electrical field that can cause a variety of application challenges. Generally, a tribo system will work best in situations where there is not a lot of variety of parts and powders. With a tribo gun, the powder volume can be adjusted and the gun to target distance can be adjusted. The best application for tribo guns is one where there is little or no need for adjustment. One powder and a fairly consistent mix of parts can be run very effectively with a tribo gun. Used with the correct powder material, the tribo gun can be very effective. Testing should be conducted to be sure that the powder material is compatible with this positive charging device. Most powder operations in North America use the corona-charging gun to take advantage of the flexibility of voltage control and ability to spray any thermoset powder effectively. In Europe more tribo spray guns are used to take advantage of the penetration characteristics." |
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